Five Reasons For Using MES In Garment Manufacturing

In the current economic situation, we find that the leaders of the garment manufacturing industry often depend on them to be higher than their competitors

The ability to operate efficiently, with higher quality and lower cost. One of their ways to achieve these goals is manufacturing execution system (MES).

MES enables them to measure performance, improve processes, increase productivity, and gain general competitive advantage.

The cost of raw materials / labor and maintenance facilities is increasing, and more and more clothing companies are beginning to understand the advantages of lean production

Improve the visibility of daily operation and more efficient workflow, so as to produce better products and shorten the production time and market

The field. MES can help manufacturers realize these advantages by providing detailed real-time data of the workshop, which can be applied to continuous manufacturing

Improve the plan while providing consistent documentation and simple root cause analysis in the process.

Due to the increased risk of frequent conversion due to the need to provide a large number of products, it is necessary to understand the real-time production data

Time and information needed to mitigate any factors that may have a negative impact on the production order. By providing continuous implementation of workshop process

MES can help manufacturers better understand the existing problems or areas for improvement. Detailed information that MES can provide

Information enables manufacturers to operate in high-speed environments, make critical decisions in real time, and provide operational insights at multiple business levels.

The following are the reasons why the next five garment manufacturers invest in MES:

1. Visibility

The way to provide data to supervisors, so that they understand the accuracy of the production process. Same information, including availability, product

The path and current equipment status, as well as other information, are also available to the operator on the floor. Provide relevant personnel, equipment and raw materials

Real time statistics of materials and programs, just to name a few. Unconventional alarms and other measurements can be used in frequent status updates

Indicate, or provide to employees by text or email.

2. Consistency

MES improves security and consistency by replacing paper document processes that rely on physical copies that may be lost or damaged. The Department

The system provides documentation of key data such as recipes, SOPs, BOMs, genealogies, and other key data that supervisors or operators would otherwise have to manually search

File access. Signature of actions completed by personnel can be recorded electronically to improve security.

3. Productivity

MES provides the ability to balance personnel, materials, and equipment between available resources, and can be used according to the degree of urgency or resource requirements

These resources are arranged by equal constraints. Due to the precise arrangement of personnel, materials and equipment, orders can be optimized to achieve faster products

Flow. Even with a complex schedule, the system can evaluate and display the running time of each operation, and is more expensive than usual

For longer periods of time, this information can be marked in the report or sent directly to the employee to determine the root cause.

4. Quality fishbone diagram analysis case

Summary of measurement management in Enterprises

Quality management summary report

Fishbone diagram analysis

MES can compare the current production index with the previous production index, and the old data can be used to determine the possible adverse results

The reason for that. Production data can be put into a format to determine which orders require more research. Because the production process is changing every second

In the process of monitoring, it can warn the operator when there is a problem, thus reducing the amount of materials that need to be scrapped or repaired.

5. Traceability

Manufacturers are going through more and more regulatory requirements to pay more attention to genealogy. MES can transfer batch number from raw material to WIP

The material is associated with the finished product. Because the system can locate the parent component of the product, using MES batch tracking can reduce the potential recall

There are many risks.

After summarizing the benefits of the successful implementation of MES, it is easy to see that the advantages of enterprises are huge. How much can be saved

It's not hard to save hours of labor or money on products, but it's also important to consider that most of the real value comes from benefits that are not easy to measure.